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2. INSULATION MATERIALS AND PROPERTIES

2.2 GENERIC TYPES AND FORMS OF INSULATION

Insulations will be discussed in this manual according to their generic types and forms. The type indicates composition (i.e. glass, plastic) and internal structure (i.e. cellular, fibrous). The form implies overall shape or application (i.e. board, blanket, pipe covering).

2.2.1 TYPES

1. Fibrous Insulation – composed of small diameter fibers which finely divide the air space. The fibers may be perpendicular or parallel to the surface being insulated, and they may or may not be bonded together. Silica, rock wool, slag wool and alumina silica fibers are used. The most widely used insulations of this type are glass fiber and mineral wool. Glass fiber and mineral wool products usually have their fibers bonded together with organic binders that supply the limited structural integrity of the products.

2. Cellular Insulation – composed of small individual cells separated from each other. The cellular material may be glass or foamed plastic such as polystyrene (closed cell), polyisocyanurate and elastomeric.

3. Granular Insulation – composed of small nodules which may contain voids or hollow spaces. It is not considered a true cellular material since gas can be transferred between the individual spaces. This type may be produced as a loose or pourable material, or combined with a binder and fibers or undergo a chemical reaction to make a rigid insulation. Examples of these insulations are calcium silicate, expanded vermiculite, perlite, cellulose, diatomaceous earth and expanded polystyrene.

2.2.2 FORMS

Insulations are produced in a variety of forms suitable for specific functions and applications. The combined form and type of insulation determine its proper method of installation. The forms most widely used are:

1. Rigid boards, blocks, sheets, and pre-formed shapes such as pipe insulation, curved segments, lagging etc. Cellular, granular, and fibrous insulations are produced in these forms.

2. Flexible sheets and pre-formed shapes. Cellular and fibrous insulations are produced in these forms.

3. Flexible blankets. Fibrous insulations are produced in flexible blankets.

4. Cements (insulating and finishing). Produced from fibrous and granular insulations and cement, they may be of the hydraulic setting or air drying type.

5. Foams. Poured or froth foam used to fill irregular areas and voids. Spray used for flat surfaces.



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